This System is used to feed Maida & Sugar as per the operation has the following benefits with automation.

• Material Handling becomes easy.
• Feeding becomes fast & accurate.
• Filling & discharging of Maida & Sugar through Recipies.
• Shuffling of Maida & Sugar between the silos automatically.
• Alarm minder shows the respective fault related to the system
• Report generation gives the detail of Maida & Sugar quantity obtained from the process

• Mixing becomes easier.
• Less time consumption.
• Mixing of exact amount of Maida & Sugar can be achieved
• Wastage of material can be reduced.
• Alarm window shows the respective faults.

• Automatically feeding of Ghee depending upon the user requirement.
• Less time consumption.
• Report generation gives the detail of the Ghee consumption.
• Wastage of material can be reduced.

The dough to be moulded is fed into the hopper and a forcing roller forces the dough into the cavities of the moulding roller made out of gun metal, uniformly engraved and coated with food grade Teflon. Excess dough is cleared with a knife which is held by a holder made from tool steel, to ensure uniform filling. An adjustable rubber roller conveying the discharge cotton web, presses it uniformly against the moulding roller for perfect transfer of molded pieces from the moulding roller on to the web.

The purpose of three drives is, speed of the forcing roller influences the density of dough forced in to the moulding cavity. The speed of the die roller influences the production speed. The discharge web speed influences the shape of the biscuits produced along the web or across the web.

Benefits

• Fixed Panner driven from the main drive or a separate Panner with separate drives
• Electronic gap sensing between the Feed Roll and Moulding Roll
• Synchronization of all drives through a PLC system using display units

INDIRECT FIRED BISCUIT OVEN

This is a multi zone Indirect fired biscuit Oven suitable for general purpose biscuit baking. This Oven is divided into a number of independent zones each comprising a combustion chamber with burner, circulating fan, turbulence fan, and the associated duct work leading the banks of radiator tubes.

Turbulence System and Steam Extraction:

Turbulence is normally fitted to all but the initial (feed end) zone or zones of the oven and is completely independent of the heating system. It is recirculatory to give the maximum heat loss from the baking chamber. The system comprises an extraction duct with openings into the baking chamber, a turbulence fan in a steel case having impellers with air-cooled bearings driven by an electric motor, mild steel delivery ducts with turbulence control dampers, leading to the top and bottom turbulence tubes in the baking chamber. The turbulence tubes are fitted to improve the heat transfer to the product, the velocities not being high enough to disturb flour or sugar dust on the product.

The ratio of the top and bottom turbulence can also be controlled by dampers on the burner side of the oven. The ductwork includes a spill over outlet with linage connections for a steam tube with control damper. Should the turbulence system not be specified , then each zone is provided with its own extraction fan mounted over the heater bay and extracting from the chamber. The extraction rate is varied by means of a damper. Additionally, a small steerage extraction fan is fitted at the delivery end to extraction velocity slot built in the end to prevent under spillage of baking chamber air into the bakery.

Direct Fire Multi Burner LP Gas Oven System is good for Bakery and Baking the Biscuits of Crackers, Cookies, Moulded with Chocolate, Chips, Mould Dough products etc.

• Multi Burner Direct Gas Oven System is Economical and Feasible.
• Oven is run by ‘O’ pressure Gas with combustion Air by Blower.
• Accident chances are very less and easy to operate.
• L.D.O. / Furnace Oil cost will be high when compared in LPG.
• No Choking, soot and smoke

HEATING

• Heating is provided by Ribbon Pipe burners and adjustable balancing burners.
• The burners work on Zero pressure system.
• Each burner is ignited by manually/ with gas torch. The burner flame is monitored by a person through the igniting window

CONTROLS

• Each zone has its independent temperature controls for top and bottom heat.
• Temperature control is maintained by the Ball Valve manually, fitted for each zone Top and Bottom burners which vary the amount or combustion air going into the zone, thus varying the temperature.

• All burners control automatically
• All burners adjusted automatically chamber by chamber.
• Fuel efficiency can be increases through auto ignition system.

The oil spray machine is used to spray fine mist of edible oil on the top & bottom of hot biscuits coming out of oven before being transferred to cooling conveyor.

• Automatic slug separation
• Temperature control of sealing units through PLC
• System to stop machine in open jaw condition
• Auto roller/wheel opening
• User-friendly HMI with process diagnostics
• Training In-plant/Offsite availability
• Transparent jaw guards with safety interlock